Solar Powered Refrigeration System

Solar powered refrigeration system built as one package - PV panel, smart charge controller, battery storage and DC chest freezer, with up to 72 hours of cold retention for off-grid shops, kiosks and field camps.
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Description

A solar powered refrigeration system is four components that only work when they are specified together: a photovoltaic panel that harvests, a controller that regulates, a battery that carries the cold through the night, and a DC freezer built to run on that supply. Buy them separately and the weakest one sets the limit. The Direct Drive 3 is that set, matched and shipped as one package - so the freezer reaches temperature on the first afternoon and keeps it through the first cloudy week.

Solar powered refrigeration system installed on grass with PV panel

A complete system, not just a cabinet

Most suppliers quote a DC freezer and leave the energy side to the buyer. The panel is then undersized, the controller is the cheapest one on the local market, and the battery is whatever the installer had in stock. The cabinet takes the blame when the site fails.

Direct Drive 3 is quoted as a system: panel wattage, controller rating, battery capacity and cabinet volume are calculated against your sun hours and your daily load. One supplier, one warranty conversation.

How the system is wired

Power moves in one direction and is used at two points. The panel feeds the smart controller, the controller charges the battery and feeds the freezer at the same time, and the freezer draws from the battery only when the panel output falls.

Component

Role in the system

Solar panel Harvests from first light. Wattage is matched to the cabinet volume and the site's average sun hours.
Smart controller Regulates panel voltage, protects the battery from overcharge and deep discharge, and shows system state on an LCD (panel, battery and output voltages).
Battery storage Carries the compressor through the night, rain and short outages. Sized to the number of autonomy hours you need, not to a catalogue default.
DC freezer Runs directly on DC - no inverter in the chain, so no conversion loss and one less item to fail in a humid room.

Three modes, no manual changeover

Sunny days - the panel runs the compressor directly and tops up the battery at the same time. Cooling costs nothing and the battery stays full.

Night, rain or heavy cloud - the controller hands the load to the battery. The cabinet keeps freezing without an operator doing anything.

Optional AC / generator adapter - where a mains socket or a small generator exists, the adapter can recharge the battery during a long overcast spell. It is an option, not a requirement.

Wiring diagram of the solar powered refrigeration system

Battery or no battery - choosing honestly

We build both types, so we have no reason to sell you the wrong one. The difference is not quality, it is what your site can support.

Question

Battery-buffered (Direct Drive 3)

Direct drive, battery-free

Cold held through a cloudy week Days, because the battery carries the compressor Depends on foam and load; the cabinet rides on stored cold only
Voltage stability Stable - the battery buffers panel fluctuation Compressor sees panel voltage directly
Upfront cost Higher: battery and controller are in the package Lower: two components instead of four
Running cost Battery is a consumable, replaced every few years Nothing to replace
Best for Clinics, shops with stock value at risk, sites with long overcast periods, night-time sales Sunny sites, low stock value, buyers who want the lowest entry cost

Insulation that decides how big the battery must be

A thicker wall reduces the battery you have to buy. That is the whole commercial argument for foam: every millimetre either saves panel and battery capacity, or it costs you both.

65 mm and 110 mm foam cross section

65 mm - standard specification for ordinary commercial duty and temperate sites.

110 mm - tropical specification, for ambient above 38 °C or long autonomy requirements. Microcellular cyclopentane foam, dual-foamed.

Up to 72 hours of cold retention with the lid closed, which is what makes a small battery viable in the first place.

Safety lock and casters - key lock on the lid, heavy-duty wheels so the cabinet can be repositioned without emptying it.

Technical specifications

Model

Direct Drive 3 - solar powered refrigeration system

System type PV panel + smart controller + battery storage + DC chest freezer
Power path DC throughout - no inverter between panel and compressor
System voltage 24 V DC nominal (configured per order)
Battery Sized against required autonomy hours; lead-acid, gel or lithium on request
Controller Smart charge controller with LCD status display
Backup charging Optional AC / generator adapter
Foam thickness 65 mm standard / 110 mm tropical, microcellular cyclopentane
Cold retention Up to 72 hours, lid closed
Control Mechanical thermostat dial with power and status indicators
Door and mobility Top-open lid with safety key lock; heavy-duty casters

Cabinet volume, panel wattage, battery capacity and adapter rating are calculated per site against sun hours, ambient temperature and daily load. Send the location and we will size the system rather than guess.

Four places the system is already running

Solar powered refrigeration system on an island site

Remote islands and farms. No grid to connect to, no fuel to haul. The panel is the power station and the cabinet is the cold room.

Outdoor kiosk using the solar refrigeration package

Outdoor vending kiosks. Ice, drinks and frozen snacks sold from a stall that has no metered supply - and a battery that keeps the stock hard overnight.

Mining camp solar refrigeration system

Mining, research and field camps. Cold chain for samples, food and medical supplies where a diesel generator is expensive to feed and noisy to live beside.

Blackout backup with portable power station

Frequent blackout areas. Mains where it exists, battery where it does not, and a cabinet that does not notice the difference.

What ships, and what you prepare on site

In the carton

✔ DC chest freezer, foam specification as ordered
✔ Smart charge controller, pre-wired and labelled
✔ Battery leads and DC connection harness
✔ Mechanical thermostat set and tested in the factory
✔ Export carton with corner protection

Prepared locally

✔ Panel and mounting frame, sized to our calculation
✔ Battery of the specified capacity
✔ Shaded, ventilated position for the cabinet
✔ Optional AC adapter where a socket or generator exists

Factory Introduction

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Our service

Our factory has advanced equipment-automated welding/forming machines, auto foaming line, imported leak detectors/pressure meters-ensuring precise production, quality control, efficient output, and on-time deliveries.

- Manufactured using high-grade, wear-resistant materials, the compressor is engineered to withstand harsh conditions and continuous operation. It is the cornerstone of the Solar Ice Maker's reputation for longevity.

- With a proven track record in research and rigorous quality assurance, we empower your market expansion by delivering superior-quality, dependable solutions that excel in competitive landscapes. Our innovative products, fortified by deep technical expertise, ensure your brand stands apart and drives share growth.

- We provide unparalleled post-purchase support through a robust warranty package and dedicated service teams, fostering long-term customer trust with efficient troubleshooting and proactive assistance.

 

Factory advantages

 

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- MOQ is as low as 1 piece for DC solar freezers, making business initiation straightforward for retailers and distributors worldwide.

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Our facility has advanced equipment: automated welding & forming machines, auto foaming line, and imported leak detectors/pressure meters. These ensure precise production, quality control, efficient output, and on-time deliveries.

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- Benefiting from a prime location near Yiwu port, Shanghai port, and Ningbo port, we enable smooth export processes and reduce logistical complexities.

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Dedicated to rapid resolution of customer inquiries, we prioritize precision in support-delivering tailored insights and solutions to elevate satisfaction and solidify long-term partnerships.

 

 

Patent Certificate

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Patent Certificate

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Patent Certificate

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Patent Certificate

 

Inside Juka - How This Freezer Is Made

 

Hangzhou Juka Solar Technology Co., Ltd. was founded in 2015 with a single focus: combining solar energy, new energy and smart technology with refrigeration. Today we design and manufacture solar cold-chain products - solar freezers, solar refrigerators, solar ice makers, solar mobile ice-cream carts, ice-cream delivery tricycles and beverage retail carts.

Every product we make is exported. Our customers are mainly in Belt and Road countries and regions, and our work does not stop at the container: we help partners set up their own local production facilities for retail and delivery refrigeration products - creating jobs, improving living standards, and switching more of the cold chain onto clean energy.

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Manufacturing and Testing Equipment

Equipment What it does for you
Automatic laser cutting machine Consistent panel geometry, tight tolerances, clean edges
Punch press and bending machine Accurate, repeatable cabinet forming
Automatic dual-gun high-pressure foaming machine Even foam density across the whole cabinet - no thin spots
CACL high-precision dual-system filling machine Precise refrigerant charge, unit after unit
INFICON high-sensitivity leak detector Finds leaks that ordinary detectors miss

 

Quality Control, Step by Step

Foaming takes place in a constant 20–23 °C foaming room, removing seasonal variation from foam quality.

Nitrogen purging on both the condenser and evaporator sections before any pipe connection, to protect internal circuit cleanliness.

Vacuum standard of below 20 Pa. A unit that does not reach spec is not charged with refrigerant - no exceptions.

Two leak tests per cabinet with an INFICON detector: once unpowered, once running.

Constant-temperature test room confirms refrigeration parameters, so units are tested under identical conditions year-round and performance claims stay honest.

Separated production and quality control. Only cabinets signed off by a QC inspector can be packed and warehoused. Production answers to production; quality answers to quality.

A dedicated process and quality assurance department maintains written process standards for every stage.

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OEM & Customization Services

Build Your Own Solar Freezer Brand

We support customized solutions for global customers.

Available customization:

✔ Customer logo
✔ Cabinet color
✔ Voltage options
✔ Plug type
✔ Packaging design
✔ Product configuration

We also support:

OEM

ODM

SKD

CKD cooperation

Helping partners build their own local refrigeration business.

 

Size a system for your site

Send us four things: the location (or average sun hours), the ambient temperature range, what you will store, and how many hours of autonomy you need. We will come back with panel wattage, battery capacity, foam specification and cabinet size - and the price for your quantity.

Minimum order is one piece for DC solar systems. Mixed containers are accepted for first orders. SKD and CKD kits are available for distributors assembling locally.

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